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Duroxite 100 Wire

Duroxite® 100 Wire

Duroxite® 100 WIRE is a flux-cored welding wire for hardfacing components subject to severe sliding wear and moderate to low impact applications using an open-arc welding process.

The weld deposit contains abrasion-resistant materials composed of a high proportion of extremely hard primary M7C3 chromium-rich carbides. With a typical hardness of 1700 HK 1) these carbides are dispersed evenly in a ductile eutectic austenite matrix. It naturally reveals stress-relief cracks after welding.
100 WIRE is suitable for single-layer or multiple-layer deposits up to a maximum of three layers.

Key Benefits

  • Same wear resistance guaranteed from surface through 75% depth of overlay in multi-layer deposit
  • Optimal alloy formulation that forms a carbide composition which provides a good combination of wear resistance and homogenous bonding


Typical Applications

Duroxite® 100 WIRE is mainly designed to use for hardfacing wear parts undergoing wear by earth, sand and abrasives up to 350°C (660°F). Typical examples include: Crusher hammers, gyratory crusher cones and mantles, dredge pumps, slurry pipes, dragline bucket liners, coal pulverizer rolls, coke hammers, sand dredging parts, mining and earthmoving components, and sorting screens.

1) HK is the Knoop microhardness used primarily for very brittle materials.

Duroxite® 100 Wire

Duroxite® 100 Wire

 Standard Diameter



   1.6 mm  1/16’’

         ASTM G65 – Procedure A weight loss 3)

 Number of overlay passes


75% depth of overlay 4)

 Multiple passes  0.18 g maximum  0.18 g maximum

3) ASTM G65 is a standard test measuring sliding abrasion resistance using a dry sand/rubber wheel apparatus. ASTM G65-Procedure A is the most severe test method.
4) ASTM G65 wear test is conducted at 75% depth of the overlay materials to ensure consistently good wear resistance from the top surface through to the depth of 75% of
the overlay.


 DIN 14700 T Fe15 g DIN 8555 MF 10 GF 60 G 


Typical all-weld metal chemical composition (wt. %)

 C  Mn  Si  Cr  Fe
 4.7  0.2  0.6  27.0  Balance


Typical all-weld metal surface hardness 2)

 Three-layer deposit on mild steel: 60–62 HRC

2) Surface hardness is measured on machined flat surface just below overlay surface.


Welding conditions

 Current type

 Shielding gas

 Welding positions

 DCEP (Direct current electrode positive)  None (Self-shielded)  Flat, half up, half down


Welding parameters

Diameter Amperage (A) Voltage (V) Stick - out
Metric Imperial Range Optimum Range Optimum Metric Imperial Metric Imperial
1.6 mm 1/16" 150-270 200 24-27 25 20 mm - 40 mm 3/4" - 1 - 5/8" 25 mm 1"
Recovery: 90%

Standard package










  1.6 mm   1/16’’  Spool  15 kg  33 lb

The welded overlay components can be processed by welding, cutting, forming and machining. Specific recommendations can
be found in the Duroxite® Product brochure or by consulting your local technical support representative.